The example cut being shown is a 1/2″ endmill in 6061 aluminum, f.r.A.G.Ra.Nc.E.Rnmn%40.R.os.p.E.r.les.c@pezedium.free.fr 10% radial engagement as we have been speaking about, and a full 1″ depth of reduce. Even though we now have such a shallow cut (10% of diameter), that is plenty of engagement. Note how shallow width of cut creates much thinner chips than a full deep cut. Just eager about how they stack up is enough to make your head spin: does a ballnose in a shallow width of minimize experience chip thinning in 2 different dimensions?
Having mastered radial chip thinning as a refinement to your feeds and https://www.tapestryorder.com/video/asi/video-slots-unblocked.html speeds, https://www.paintingdiamond.de/video/wel/video-lobstermania-slots.html there is another problem that awaits before you’ll be able to correctly grasp HSM methods. You’ll need a more powerful machinist’s calculator like G-Wizard to come up with correct feeds and speeds the place chip thinning is a factor. These low radial depths allow the tool better chip clearance and time to cool down in air, allowing for a lot increased productivity particularly on harder materials.
The combination of a need to activate the coating and the want to avoid shock cooling delicate carbide (which causes it to crack and splinter) is why we may see a suggestion from the tooling manufacturer to turn of the coolant even when operating at very excessive spindle speeds widespread for top Speed Machining. There are a lot of definitions for high Pace Machining (HSM).
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